Automotive Wire Harness Processing Can Be Divided Into 5 Major Steps

Connector cavity plug factory divide the process of automotive wire harness processing into five major steps, dividing each important station of automotive wire processing to avoid large quantities of defective automotive wire harness products, and capable of controlling cars in each step. The quality of the wire harness can effectively guarantee the quality of the product processed by the wire harness.

1. The acceptance of the automotive wiring harness is mainly the acceptance of the wire harness incoming material, and professional equipment can be used for testing and inspection;

2. Place the qualified wire on the transfer wire frame and feed the wire. At this time, you should pay attention to avoid scratching the surface of the wire;

3, the wire cutting machine cuts the wire into the required length, according to the requirements of the insulation skin, the main equipment used is a pneumatic peeling machine;

4. Use a twisting machine to finish and twist the conductor at the joint, and then use the terminal machine to rive the conductor and plug terminal at the joint;

5. Finally, the assembled wire harness is assembled, mainly by assembling a plastic plug housing. The final test of the product is also required, and the product can be packaged after passing the Automotive wiring harness terminal packaging process.

Connector cavity plug factory

The inspection and packaging process steps of the finished product of the terminal line are generally divided into the following five parts: 1. Electrical detection of the terminal line → 2. Appearance inspection of the terminal line → 3. Terminal line distribution → 4. Terminal Wire assembly → 5. Terminal wire packaging.

1. Terminal line electrical detection

The finished product of the crimped terminal wire is tested by a standard wire testing machine for the withstand voltage, impedance, short circuit, etc. of the terminal wire, and after checking, the flow goes to the next inspection process.

2. Terminal line appearance inspection

Check the terminal wire of the electrical test OK with a light magnifying glass to check whether there is any defect, or use the naked eye to check whether some appearance parts meet the standard, whether there is a missing attachment, etc. Check the OK and flow to the next terminal line packaging process.

3. Terminal line dispensing

The finished terminal wire of the OK check is dispensed according to the packaging process requirements, that is, the terminal part of the terminal wire is inserted into the sheath to complete the dispensing process of the terminal wire.

4. Terminal line assembly

The completed finished product is assembled according to the circuit pattern on the terminal line specification process board, which is bundled with tape or a strap to complete the assembly process of the terminal line.

5. Terminal wire packaging

The assembled terminal wires are neatly arranged and packaged according to the terminal wire specification process diagram, such as: 500PCS/carton, 50PCS/zab, 5 bar/bag, 2 bags/carton, etc.; when the terminal wire is filled in the box, the seal is used. The box machine seals the box mouth and attaches the terminal wire product label of the wire harness manufacturer. After completing the above five inspection packaging process, the terminal line products can be shipped.

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